The construction of the foundation has to be a fairly exact science. If everything is not calculated correctly, many issues can arise. Experts have devised many construction tricks and techniques that are used to avoid potential pitfalls during the building process. One of these involves the usage of plastic slip sheets. Using a slip sheet as reinforcement has been successfully used for many years in construction.
What is a Plastic Slip Sheet?
A slip sheet is a piece of plastic, typically polyethylene. It can be made in varying thickness, but it is often used in a 10ml form. Like the name suggests, the slip sheet is used to reduce friction and prevent movement or slippage. Using plastic slip sheets as reinforcement in foundation building helps to prevent cracking.
The Post-Tension Process
Slab-on-grade foundations are one of the most commonly used types of foundations in the United States. These foundations are quick and inexpensive to build (which is why they are so popular); however, they can be prone to cracking during the curing stage. Concrete can shrink as it dries; this can cause cosmetic damage to future floor finishes like tile, vinyl, wood, and carpeting. The type of soil - called expansive soil - is what ultimately causes the shrinkage and cracks. Expansive soil shrinks and swells as the water content changes.
To avoid the cracks, a process using plastic slip sheets is generally used. This process is called post-tensioning. Post-tensioning compresses the concrete, which helps it to resist shrinking and cracking that can be caused by the difficult soil conditions. In order to post-tension a slab foundation, steel strands are run through the concrete in a squared grid pattern. Each strand of steel is covered in plastic sheathing that protects the steel from corrosion and allows it to move during the stressing operation. The strands have an anchorage on each end. Each strand, along with its sheathing and anchorage, is called a tendon.
During the post-tensioning process, the tendons are usually stressed along one end; however, sometimes they are stressed along both ends. When they are stressed, the steel stretches -- but it is kept in place by the anchorage. This works to compress the concrete, which, in turn, works to keep the concrete from cracking.
How are Plastic Slip Sheets used with Post-Tensioning?
The plastic slip sheets are installed directly below the slab, or between the slab and the bearing surface. They work to allow the tendons to move the slab smoothly across the ground. Without the slip sheets, the tendons would not have a flat, even surface across which to move. The tendons must be able to move easily across the ground in order to correctly stress the steel, as this is the only way in which the concrete will be compacted in order to avoid shrinkage and cracks.
If builders were to neglect to install plastic slip sheets - or if they were to install them incorrectly - the slab would resist moving, which would prevent the post-tensioning process from being successful.
Plastics cover a broad field of organic synthetic resin and may be divided into two main classifications - aerospace thermoplastics _ and aerospace thermosetting plastics. Thermoplastics may be softened by heat and can be dissolved in various organic solvents.
Thermoplastics may be softened by heat and can be dissolved in various organic solvents. Two kinds of transparent thermoplastic materials are commonly employed in windows, canopies, etc. These are known as acrylic plastics and cellulose acetate plastics. Cellulose acetate was used in the past but since it is dimensionally unstable and turns yellow after it has been installed for a time, it has just about passed from the scene and is not considered an acceptable substitute for acrylic. Acrylic plastics are known by the trade names of Lucite or Plexiglas and by the British as Perspex and meet the military specifications of MIL-P-5425 for regular acrylic, MIL-P-8184 -~ 184 for craze-resistant acrylic.
Aerospace Thermosetting Plastics.
Thermosetting plastics do not soften appreciably under heat but may char and blister at temperatures of 240 to 260 'C (400 to 500 °F). Most of the moulded products of synthetic resin composition, such as phenolic, urea-formaldehyde, and melamine formaldehyde resins, belong to the thermosetting group. Once the plastic becomes hard, additional heat will not change it back into a liquid as it would with a thermoplastic.
Storage and handling.
Because transparent thermoplastic sheets soften and deform when they are heated, they must be where the temperature will never be excessive.
Transparent acrylic plastics get soft and pliable when they are heated to their forming temperatures and can be formed to almost any shape. When they cool, they retain the shape to which they were formed. Acrylic plastic may be cold-bent into a single curvature if the material is thin and the bending radius is at least 180 times the thickness of the sheet. Cold bending beyond these limits will impose so much stress on the surface of the plastic that tiny fissures or cracks, called crazing, will form.
Simple Curve Forming. Heat the plastic material to the recommended temperature, remove it from the heat source, and carefully drape it over the prepared form. Carefully press the hot plastic to the form and either hold or clamp the sheet in place until it cools. This process may take from ten minutes to one-half hour. Do not force-cool it.
This type of forming is normally used for such parts as canopies or complex wingtip light covers, and it requires a great deal of specialized equipment. There are four commonly used methods, each having its advantages and disadvantages.
Stretch forming. Preheated acrylic sheets are stretched mechanically over the form in much the same way as is done with the simple curved piece. Special care must be taken to preserve uniform thickness of the material, since some parts will have to stretch more than others.
Male And Female Die Forming. This requires expensive matching male and female dies. The heated plastic sheet is placed between the dies which are then mated. When the plastic cools, the dies are opened.
Aerospace Vacuum Forming Without Forms. Many aircraft canopies are formed by this method. In this process a clamp with an opening of the desired shape is placed over a vacuum box and the heated sheet of plastic is clamped in place. When the air in the box is evacuated, the outside air pressure will force the hot plastic through the opening and form the concave canopy. It is the surface tension of the plastic that shapes the canopy.
Aerospace Vacuum Forming With A Female Form. If the shape needed is other than that which would be formed by surface tension, a female mould, or form must be used. It is placed below the plastic sheet and the vacuum pump is connected. When air from the form is evacuated, the outside air pressure will force the hot plastic sheet into the mould and fill it.